I made Papyrus from an old silverplated platter. The platter, and its stamping, is a legacy from the Egyptian Revival period in, likely, the 1950s United States. I've carefully worked around and with the existing shapes of the plate to cut out, and then raise, this lovely face for you.
The wonder of a metal mask is in the strength and give of the material. Because it is so strong, the mask can be very thin- this makes it both very light, and makes it possible to fit as a second skin. These won't block your peripheral vision the way a leather. paper maiche, or plastic mask would. They can be very comfortably worn all day and night- no worries about sweat or rain causing them to soften and lose their shape. Rinse it with clean water at the end of the night before putting it away. They can stand up to anything you throw at them. As for packing? Throw it in your bag. If you're checking the bag, maybe stuff a balled up pair of socks where your forehead would go. Easy.
Not planning to wear your mask? He or she won't mind. They can hang flat against a wall, or sit on a shelf.